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OEE
85.2%
+2.3% from last week
Production Output
1,247
+5.7% vs target
Scrap %
2.4%
+0.3% from target
Downtime
3.2 hrs
-12% from yesterday
Production Plan
Machine Utilization
CNC Machine 1
92%
Assembly Line A
87%
Quality Station
78%
Packaging Unit
95%
Maintenance Alerts
CNC Machine 3 - Overheating
Temperature: 85°C | Priority: High
Conveyor Belt - Wear Detected
Scheduled: Today 2:00 PM
Preventive Maintenance Due
3 machines | Next: Tomorrow
Today's Tasks
Approve PO #2024-0012
Supplier: ABC Manufacturing
Review Quality Report
Batch: #B-2024-03-15
Update Production Schedule
Line: Assembly A
Production Planning
Production Schedule Gantt Chart
Work Orders
WO-2024-001
In Progress
Product: Gearbox Housing
Due: Mar 18, 2024
WO-2024-002
Completed
Product: Engine Block
Completed: Mar 15, 2024
WO-2024-003
Planned
Product: Transmission Case
Start: Mar 19, 2024
WO-2024-004
Delayed
Product: Cylinder Head
Due: Mar 17, 2024
Capacity Planning
| Work Center | Capacity (hrs) | Scheduled (hrs) | Available (hrs) | Utilization | Actions |
|---|---|---|---|---|---|
| CNC Machine 1 | 80 | 72 | 8 | 90% | |
| Assembly Line A | 120 | 108 | 12 | 90% | |
| Quality Station | 60 | 45 | 15 | 75% |
Inventory & Warehousing
Total Items
1,247
+23 from last week
Low Stock Alerts
12
Need immediate attention
Total Value
$2.3M
Current inventory value
Warehouses
5
Active locations
Warehouse Layout
A1-Steel
A2-Parts
A3-Electrical
A4-Tools
B1-Finished
B2-Transit
B3-Quality
B4-Returns
Quick Stats
Steel Inventory
450 tons
Electrical Parts
2,847 units
Fasteners
15,230 pcs
Lubricants
340 liters
Stock Levels
| Item Code | Description | Location | Stock | Min Level | Status | Actions |
|---|---|---|---|---|---|---|
| ST-001 | Steel Rod 10mm | A1-Steel | 450 | 200 | In Stock | |
| EC-045 | Electric Motor 2HP | A3-Electrical | 15 | 10 | Low Stock | |
| FA-123 | Fastener M8x25 | A4-Tools | 1,200 | 500 | In Stock |
Recent Transactions
| Date | Item | Type | Quantity | Reference |
|---|---|---|---|---|
| 2024-03-15 | Steel Rod 10mm | IN | 200 | PO-2024-035 |
| 2024-03-14 | Electric Motor 2HP | OUT | 5 | WO-2024-012 |
| 2024-03-13 | Fastener M8x25 | OUT | 500 | WO-2024-011 |
Bill of Materials
BOM List
| BOM Code | Product | Parts Count | Cost | Status | Actions |
|---|---|---|---|---|---|
| BOM-001 | Engine Block Assembly | 47 | ,247.50 | Active | |
| BOM-002 | Transmission Assembly | 23 | $987.50 | Active | |
| BOM-003 | Engine Block Assembly | 35 | ,200 | Active |
BOM Details
BOM-001: Engine Block
47 parts, ,247.50
Part 1
Part 2
Part 3
Part 4
Parts Count
47
Total parts in BOM
Total Value
,247.50
Total BOM value
Parts Count
35
Parts in BOM
Purchase & Procurement
Total POs
127
+12 this month
Pending Approval
8
Need attention
Active Suppliers
45
Approved vendors
Total Value
$2.8M
YTD spend
Purchase Requisitions
| PR Number | Item | Quantity | Amount | Status | Actions |
|---|---|---|---|---|---|
| PR-2024-001 | Steel Rod 10mm | 500 | 2,500 | Pending | |
| PR-2024-002 | Electric Motors 2HP | 25 | $8,750 | Approved |
Approved Suppliers
ABC Manufacturing
Steel & Metal Products
TechParts Inc
Electrical Components
Global Fasteners
Hardware & Fasteners
RFQ Comparison
| RFQ Number | Item | Supplier | Quantity | Price | Status |
|---|---|---|---|---|---|
| RFQ-2024-001 | Steel Rods | ABC Manufacturing | 1000 | $25,000 | In Review |
| RFQ-2024-001 | Steel Rods | Steel Corp | 1000 | $23,500 | In Review |
Sales & CRM
Total Customers
247
+12 this month
Open Orders
89
$2.3M value
Pending Quotes
34
Awaiting response
Monthly Revenue
.8M
+15% vs last month
Customers
| Company | Contact | Status | Revenue | Actions |
|---|---|---|---|---|
| AutoCorp Ltd | John Smith | Active | $485K | |
| Manufacturing Inc | Sarah Johnson | Prospect | $0 | |
| Tech Industries | Mike Davis | Active | $320K |
Sales Pipeline
Prospecting
12 leads
Qualification
8 leads
Proposal
5 quotes
Negotiation
3 deals
Closed Won
.8M
Recent Orders
| Order ID | Customer | Amount | Status |
|---|---|---|---|
| SO-2024-001 | AutoCorp Ltd | $45,200 | In Progress |
| SO-2024-002 | Tech Industries | $28,750 | Completed |
Pending Quotes
| Quote ID | Customer | Amount | Expiry |
|---|---|---|---|
| QT-2024-001 | Manufacturing Inc | $65,000 | Mar 25, 2024 |
| QT-2024-002 | AutoCorp Ltd | $42,500 | Mar 30, 2024 |
Maintenance Module
Upcoming Maintenance
12
This week
Active Breakdowns
3
High priority
MTBF
847h
Above target
Availability
92%
Target: 95%
Preventive Maintenance Schedule
| Equipment | Task | Due Date | Priority | Status |
|---|---|---|---|---|
| CNC Machine 1 | Spindle Lubrication | Mar 20, 2024 | Medium | Scheduled |
| Assembly Line A | Belt Replacement | Mar 18, 2024 | High | In Progress |
Machine Health Status
CNC Machine 1
Excellent
Assembly Line A
Fair
Conveyor Belt B
Critical
Breakdown Tickets
| Ticket ID | Equipment | Issue | Priority | Status | Assigned To |
|---|---|---|---|---|---|
| MT-2024-001 | CNC Machine 2 | Spindle Overheating | High | In Progress | Alex Martinez |
| MT-2024-002 | Hydraulic Press | Oil Leak | Medium | Assigned | Lisa Chen |
Drill Bit Rack
Complete set of maintenance drill bits
Wrench Set
Complete maintenance wrench collection
Pliers Collection
Professional maintenance pliers set
Quality Control
Pass Rate
94.2%
+2.3% vs target
Defects Today
8
Below threshold
Inspections
142
Completed today
CAPA Open
3
Needs attention
Inspection Checklist
Engine Block Inspection
Pass
Surface finish quality
Dimensional accuracy
Bore diameter tolerance
Transmission Housing
Fail
Surface defects check
Thread quality check
Housing integrity
Defect Tracking
DEF-001
Medium
Surface scratch on housing
Batch: B2024-03-15
DEF-002
High
Dimensional deviation
Batch: B2024-03-16
DEF-003
Low
Minor paint defects
Batch: B2024-03-14
Pass/Fail Reports
| Batch ID | Product | Tested | Pass | Fail | Pass Rate |
|---|---|---|---|---|---|
| B2024-03-15 | Engine Block | 50 | 47 | 3 | 94% |
| B2024-03-16 | Transmission Case | 37 | 35 | 2 | 95% |
Defect Analysis (Pareto)
Warehouse Inspection
Material quality checks
Factory Inspection
Production line quality
HR & Payroll
Total Employees
1,247
Active workforce
Present Today
1,189
95.3% attendance
Monthly Payroll
$4.2M
Total expenditure
Open Positions
23
Need hiring
Employee Directory
| Employee | Department | Position | Status | Actions |
|---|---|---|---|---|
|
John Smith EMP-001 |
Production | Line Supervisor | Active | |
Sarah Johnson EMP-002 |
Quality | Inspector | Active | |
Mike Davis EMP-003 |
Maintenance | Technician | Active |
Today's Attendance
On Time
1,089
Late
98
Absent
58
Shift Planning
Morning Shift (6AM-2PM)
Scheduled
450
Present
432
Coverage
96%
Afternoon Shift (2PM-10PM)
Scheduled
420
Present
398
Coverage
95%
Night Shift (10PM-6AM)
Scheduled
377
Present
359
Coverage
95%
Payroll Summary
| Department | Employees | Base Salary | Overtime | Total |
|---|---|---|---|---|
| Production | 680 | ,850,000 | 25,000 | ,975,000 |
| Quality | 125 | $520,000 | 5,000 | $535,000 |
| Maintenance | 85 | $425,000 | $32,000 | $457,000 |
HR Department
Main office building
Employee Relations
Relations office
Team Building
Team activities